Skift Kit Install PDF Print E-mail
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Have you ever wanted a more positive shift from your Corvette’s automatic transmission?  How about being able to shift it to a lower gear and have it shift instantly?  Maybe you just want more performance.  all of these can be achieved by installing a Shift Kit.  A few years ago you had to remove the transmission and have the Kit installed by a transmission specialist, but not any longer.  Now, thanks to TransGo, 2621 Merced Avenue, Dept. CF, El Monte, CA 91733 (818) 443-4953, you can have a kit that you can install yourself without ever removing the transmission from the car.  The 73 Corvette we were working on had a turbo 400 transmission in it which shifted good but not as positive as it should.  The answer was to install a Shift Kit.  One that would make the shift more positive and also allow the driver to have more control.  The TransGo 400 Kit was the answer.  We took the transmission out of the car for photo purposes but all of the changes can be done without ever removing it.  As you will see, the installation is not complicated and the results are well worth the effort.
shift_kit_install_01.jpg 01: Here is the complete TransGo Turbo 400 Shift Kit.  The only other items you will need are some hand tools, a drill, a drain pan, jack, jack stands and a little time.
Shift Kit Installation pic 02: Since our transmission was out of the car, a thorough cleaning was in order.  When cleaning the transmission, remember to plug off all the cooling line fittings and dipstick tube openings.
Shift Kit Installation pic 03: After cleaning, we decided to do a little detailing.  We refinished the pan with Eastwood’s Detail Gray and the dipstick tube with Eastwood’s Under Hood Black.
Shift Kit Installation pic
04: Before starting on any transmission repair, make sure that you have the right kit for your transmission.  An easy way to check is to line the pan gasket up with the transmission pan.  A Turbo 400 pan is different than a Turbo 350.  Here you can see the pan gasket matches the detailed transmission pan.
Shift Kit Installation pic 05:  Start by draining the transmission into an appropriate container.  Next remove the pan and transmission filter.  The filter is not enclosed with the Shift Kit so this will have to be purchased separately.  You will want to install a new filter when you re-assemble the transmission.
Shift Kit Installation pic 06: Now remove the detent solenoid, valve body and governor tubes.  Keep track of the mounting bolt arrangement.
Shift Kit Installation pic 07: Place the valve body on a bench with the 2-3 accumulator piston hanging over the edge.  With a 3/16” punch drive the 2-3 pin straight down and out of the valve body.  Place your hand under the piston to catch it when it is driven out.
Shift Kit Installation pic 08: You will now assemble the new accumulator piston.  Install the “E” clip onto the new threaded pin.  Install the pin through the new piston.  Then install the seal onto the new piston.  This new accumulator piston setup will give an easy 2-3 shift under normal throttle.  The more throttle, the shorter and firmer the shift.
Shift Kit Installation pic 09: Install the new piston and thread into the valve body and tighten the nut.  Turn the nut until you feel the thread bottom in the bore.  This will leave 14 to 15 threads exposed out of the nut.  With the nut tightened, leave two or three threads sticking out beyond the nut and cut off the rest.  Take a hammer and flatten the end of the thread to keep the nut from becoming loose and falling off.  NOTE:  This Kit also supplies a new shift valve that allows you to change the shift pattern to give you total control of 1st gear.  If the “shift command” feature is installed, the transmission will not upshift in 1st gear and will shift back to 1st gear at any speed.  All of the necessary parts and instructions are included with the Turbo 400 Kit.  We did not install this feature in the 73 Corvette because the owner felt he did not want it.
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Shift Kit Installation pic 10:  The next procedure is to select the shift firmness.  This is done by enlarging holes in the supplied separator plate.  It is important to be conservative here.  Always start by drilling the smallest holes.  You can always make it bigger, but you cannot make is smaller.  TransGo supplies you with a template, drills and full instructions for drilling.  You will drill two or three different holes depending on the type of shift that you want.  The shift firmness ranges from normal to full competition and everything in between.  We had to drill two holes for the type of firmness we wanted.  Again, start with the smallest holes.  If after the road test you find you need a firmer shift, the plate can be removed, re-drilled and then re-installed.  Extra gaskets are supplied so this can be done.
Shift Kit Installation pic 11: The second accumulator and case are now modified.  Remove the cover, gasket, low/reverse piston, second accumulator piston and spring.  Install the new blue spring, re-assemble and re-install.
Shift Kit Installation pic 12: If the transmission is on a bench, install the five steel balls as per the instruction sheet.  Then install the gasket marked “C”.
Shift Kit Installation pic 13. If the transmission is in the car, install the five steel balls on the plate by applying Vaseline to each ball and sticking them to the plate at the instructed holes in the separator plate.  Then place the gasket marked “C” onto the same side of the plate.  This gasket should seal between the case and the separator plate.
Shift Kit Installation pic 14: The gasket marked “VB” (Valve Body) is installed now.
Shift Kit Installation pic 15: 

Next the valve body is re-installed and these two bolts are started first.  Also remember to align the shift detent with the manual valve.

Shift Kit Installation pic 16: Now re-install the detent solenoid and the governor tubes.  Remember to install the detent solenoid metal gasket.
Shift Kit Installation pic 17: A new filter should also be installed.  This is just good maintenance.
Shift Kit Installation pic 18: Re-install the pan and pan gasket.  If you removed the dipstick tube, remember to put a new o-ring on the tube before you re-install it.
Shift Kit Installation pic 19: We also decided to put on a new transmission mount which was supplied by Zip Products, Inc.  The old mount looked OK but installing a new mount is cheap insurance.  We also re-installed the exhaust mounts.
Shift Kit Installation pic 20: Here is our transmission ready for installation and a road test.  This Kit also allows for adjustments after it is installed.  The firmness can be altered by changing the springs in the valve body accumulator valve and enlarging the holes in the he separator plate.  Additional gaskets are supplied just for this purpose.  The Kit allows you to adjust the shifts to suit your driving style.  The perfect Kit for Shifty Business.
 

SHIFTY BUSINESS:
INSTALLING A TRANSGO TURBO 400 SHIFT KIT


SOURCE:
Zip Products, Inc.
8067 Fast Lane
Mechanicsville, VA 23111
(800) 962-9632

PARTS LIST:

Corvette Transmission Mount
TransGo Turbo 400 Shift Kit
Shop/Repair Manuals

The Author would like to thank Richard Gaudio of Greg Donahue Collector Car Restorations, Inc. for his assistance with this article.

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