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     Last time we discussed the development of the Rochester fuel injection system and the changes that took place from its introduction in 1957 through the 1959 model year. In Part 2 we’ll trace the nuances and specific differences of the 1960-65 fuel injection systems.
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01: 1960-61 #7017200 fuel injection unit viewed from driver’s side.

Rochester Fuel Injection Evolution 1960-61
      The #7017200 and #7017250 units used in 1961 were carried over from the 1960 model year. 1960 250HP and 1961 275HP engines used #7017200 units, and 1960 290HP and 1961 315HP engines (some possible) used units #7017250.
     In late 1960 a newer plenum design with improved airflow was introduced. This unit had a smooth top with no ribs and was #7017320. This continued through 1961 on high horsepower cars.

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02: 1960-61 #7017200 unit, passenger side view. Note pen showing position of the stamped "202" on the #7017200 fuel meter.

     The air meter and fuel meter on this unit are the same as in #7017250.
     Also for 1961, a #7017310 unit with a smooth top plenum was released for 275HP cars. This unit is very scarce today. All 1960 and later units had internal siphon breakers in the fuel meters. The choke for 1957-61 units was mounted on the top of the air meter near the Venturi signal passage.

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03: 1960-61#7017200 unit with close-up of "202" stamping

1962
      Beginning with the 1962-model year, no low horsepower fuel injection options were offered. Two new fuel injection units, the #7017355 and the #7017360, were used on RPO 582, the 360-horsepower engine option. These fuel injection units differed from previous models primarily in the design of the cold enrichment system. The newly designed cold enrichment and diffuser cone assembly incorporated an almost conventional blade-type choke valve which eliminated the complex valving of cold enrichment systems found on previous models. The electrically heated thermostatic coil, mounted on the air meter inlet, now positioned this choke valve to provide necessary venturi signal "boost" for fuel enrichment.

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04: 1960-61 #70172000 unit. Note pointer indicating stamped number on #7017200 air meter mounting flange.

     The fuel meter design was unchanged except for a redesign of the metering valve, use of a poppet-type valve in place of the spill plunger and relocation of the cranking signal valve to the cover of the power enrichment diaphragm. With the newly designed cold enrichment housing, vacuum for power enrichment was now drawn directly from the injector intake manifold. The new location of the cranking signal valve virtually eliminated the possibility of its failure due to back- fire.

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05: View of 1960-61#7017200 unit with close-up of "7017201" air meter stamping. Some early units carried seven digit numbers on the component stampings.

 


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06: 1960-61 #7017320 unit, passenger side.

     Supposedly, the primary difference between the #7017355 and the #7010360 fuel injection units was a replaceable element fuel filter used on the #7017355, while the #7017360 unit used a throw-away canister type fuel filter. Both of these units have the smooth top plenum design from the #7320 unit.

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07: 1960-61 #7017320 unit, passenger side.

1963
     The Rochester fuel injection unit was redesigned for 1963 with a larger and wider removable top plenum cover embossed with a crossed flag emblem.

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08: 1960-61 #7017320 with original ID tag on plenum.

     The air meter was substantially shorter in length, though the choke setup was similar in design to the 1962 unit. The 1963 unit used a two-line system with a cranking signal valve and a built-in siphon breaker. The spider was also redesigned. 1964-65
    The early 1964 design #7017375R was a recalibrated 1963 unit set up for use with the new 1964 camshaft and larger-valved cylinder heads.

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09: 1960-61 #7017320 fuel meter assembly. Pen is pointing to stamped number "252" location. Note fuel meter foil ID tag.

      The two-line system with a cranking signal valve was replaced later with a one-line system without a cranking signal valve. This unit number was #7017380. For cranking enrichment, a microswitch and a fuel bypass solenoid were used. The solenoid was in-line between the fuel meter fuel inlet and the fuel spider and provided extra fuel at engine supply pressure directly to the nozzles.

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10: 1960-61#7017320 unit with close-up of "252" stamping.

     Most 1965 units had the vehicle VIN number stamped on the passenger side rear vertical face of the plenum. All 1965 units were mounted on an aluminum fuel injection base plate (casting number #3826810).

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11: 1960-61 #7017320 air meter. Pen is pointing to location of stamped ID number "251."

     The Rochester fuel injection system had evolved steadily since its inception in 1957 and had become quite reliable when it was cancelled in 1965. There were several reasons for its demise, primary being the introduction of the new Mark IV 396 cubic inch engine. The big block offered more horsepower and torque than the fuel injected small block and was substantially cheaper. Additionally, fuel injection had always suffered in popularity because Chevrolet Service personnel didn’t like or understand the system, a problem recognized from the very beginning.

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12: 1962 #7017360 fuel injection unit viewed from driver’s side.

     One Rochester engineer wrote in 1956, "One very important aspect, in fact the one in which we are most concerned with, is the servicing of these units. It is a foregone conclusion that any new product can be no better in the field than the service that is performed upon it. I believe that the system is basically simple enough that service will be more a matter of training than anything else." Unfortunately, many times the Rochester fuel injection unit was replaced with carburetors by frustrated mechanics and used as Service Department doorstops.

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13: 1962 #7017360 plenum ID tag with correct rivet heads.

Identification tag  
   The identification tag, which includes the part number and serial number, is riveted to the left side of the manifold at the front corner. The part number is also on a triangular foil tag retained by one of the screws attaching the enrichment diaphragm cover.

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14: 1962 #7017360 fuel injection unit, passenger side showing cranking signal valve located on enrichment housing cover. The 1958-61 cranking signal valve was located on upper front passenger side of plenum.

Air and Fuel Meters
     Air meters and fuel meters were normally stamped with the last three digits of the unit number. Earlier units through the 1959 model year may have had all seven digits stamped on a part. For example, a 1958-59 #7014900 would have a 901 stamped on the air meter, and a 902 stamped on the fuel meter.

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15: 1962 #7017360 air meter showing revised choke location for 1962.

     The 1959 #7017200 fuel injection unit number has an air meter stamp of #7017201 with a fuel meter stamped 202. Most 1962 and all 1963-65 air and fuel meters were no longer stamped as described above. Some early 1962 fuel meters may have a 252 stamp. On 1965 units, the air and fuel meters were not stamped with a portion of the unit number, as earlier units had been. Some units have the first four digits of part number omitted.

1960-65 Rochester Fuel Injection Identification Numbers

Year

Application

Engine/HP

Unit

Air Meter #

Fuel Meter #

Intake #

1960

Corvette

283/250

7017200

7017201

7017202

3758932 or 3768233

7017310

7017201

7017202

3758932 or 3768233

283/290

7017250

7017251

7017252

3758932 or 3768233

7017300**

7017301

7014802, 7014962, 7017302

3758932 or 3768233

7017320

7017251

7017252*

3758932 or 3768233

1961

Corvette

283/275

7017200

7017201

7017202

3768233

7017310

7017201

7017202

3768233

283/315

7017250

7017251

7017252

3768233

7017320

7017251

7017252

3768233

1962

Corvette

327/360

7017355 (Very early)

No Stamp

7017252

3768233

7017360

No Stamp

7017252 or no stamp

3768233

1963

Corvette

327/360

7017375

7017248 (Cast)

7017277 (Cast)

3826810

1964

Corvette

327/375

7017375R (Cast) (Early)

7017248 (Cast)

7017277

3826810

7017380 (Cast) (Late)

7017248 (Cast)

7017277 (Cast)

3826810

1965

Corvette

327/375

7017380

7017248

7017277

3826810

*Correcting overstamp (5 over 0) found on some fuel meters

** Rebuilt 4800 and 4960 units using a single line Air Meter.

Fuel Injection 101 Part 2:
Understanding the first generation of Corvette fuel injection.

SOURCE:

Gary Hodges
Ramjet. Inc.
P.O. Box 17996
Salem, OR 97305
(503) 58VETTE

Zip Products, Inc Supplies Many Early Corvette Fuel Injection Parts:

53-62 Fuel Injection Components


Text and photography by Alan Colvin & Gary Hodges.
Thanks to Gary Hodges of Ramjet, Inc. for his assistance in compiling information for my Chevrolet by the Numbers book series. Not only is he one of the most knowledgeable fuel injection/carburetor guys in the hobby, he’s also one of the most congenial. It’s a privilege to call him my friend. Note: This article has been excerpted from the book series, "Chevrolet By The Numbers" by Alan L. Colvin with permission from Robert Bentley Publishers, Inc., Cambridge, Massachusetts. For more detailed information on Corvette parts, please refer to these books. To order a book or the complete 4-book series, please contact the author at P. O. Box 3533, Dayton, OH 45401