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     In the late Fifties, the performance wars were going full blast. GM’s Rochester Products Division and Chevrolet had made tremendous advances in carburetion. The Rochester carburetor provided amazing flexibility and dependability through the entire range of operation in high compression engines. However, there were a number of factors that limited the efficiency of the carbureted fuel system. Primarily, the problem was compromises to the fuel/air mixture problems due to limited manifold design equality. The manifold size was limited due to operation range requirements and the necessity for a "hot spot" in engine warm-up. Because of lower front cowl height, the carburetor and air cleaner height had to be low to clear the hood. What the Rochester engineers concluded that low speed operation vs. high performance was a difficult problem to solve without going beyond carburetion.
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01: It was all smiles at Rochester Products Division when the first 1957 production fuel injection unit was packed for shipment to a Chevrolet assembly plant.

      Their solution was fuel injection. Using fuel injection provided a better torque curve at low engine speeds, improved fuel distribution, a stable slow idle with better starting and warm-up. There were even improvements to emissions, with fewer unburned hydrocarbons during deceleration.
     Even with its benefits, fuel injection had several drawbacks, especially higher costs and poor fuel economy. Rochester engineers also found that fuel injection had poor vapor handling capacity and fuel filtration. Even more troublesome was the need for service on a constant basis to maintain peak performance.

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02: This is a full detail schematic of the early Rochester fuel injection system.

     Chevrolet became actively interested in the GM fuel injection system, primarily for the Corvette, in order to realize the full potential of the engine for high performance. Fuel injection had been used for many years on truck and passenger car diesel engines, and Rochester had developed their version with an eye to make it available for the 1957 model year.
     Two types of fuel injection were considered and tested at the GM Tech Center and at Rochester. The "A" type, which was continuous flow injection with the nozzle located directly outside each cylinder, spraying into the intake port, and the "B" type, which was timed injection. The "A" system was developed by the Engineering staff at the GM Tech Center and the "B" by Diesel Equipment Division and the research staff. The "A" system was chosen for earliest release, primarily from a standpoint of simplicity and cost.

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03: 1957 #7014360 fuel injection unit seen from driver side.

     The Rochester fuel injection system has three basic components: the air meter, the fuel meter and the intake manifold. The air meter supplies a control signal to the fuel meter in response to engine load (vacuum in the intake manifold is a measure of how much air is entering the engine). The fuel meter uses the vacuum control signal to regulate the fuel flow to the injection nozzles. The intake manifold provides the distribution system for the rammed airflow to the cylinders.
     The first Rochester fuel injection unit was #7014360. Very early units did not have the familiar black Rochester Products I.D. tag, and the unit number (serial) was stamped into the lower front of the plenum vertical face. Early plenums had the "Winters Snowflake" cast in the ribbed area of the plenum.

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04: Unrestored 1957 #7014360 unit, passenger side view. Note the sand cast fuel meter and large main diaphragm cover.

     Early #7014360 units used a dual four-way fuel meter distributor or "spiders" to deliver fuel to the nozzles. Later #7014360 and subsequent units had a single right tube spider. This change took place around 2/1/57. It should be noted that the single spiders used through 1957 and 1959 #7017300 and 7017300R units have lines individually attached by ferrules and nuts. Later spiders are soldered together beginning in 1958. Also early #7014360 units had three designs changes.

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05: 1957 #7014360 unit plenum top. Note the cast "snowflake" indicating it was cast in the Winters foundry, which also produced most of the aluminum blocks, intakes, etc. for Chevrolet.

     The next unit from Rochester for 1957 was the #7014520. It, as well as later #7014360 units, had the black I.D. tag on the plenum. Early #4520 units had a snowflake on top of the plenum. The #7014520 and subsequent units were similar to #7014360, however the control diaphragm vent was relocated from the under side of the fuel meter cover to the outboard surface of the fuel bowl. Air for the nozzles was taken from a boss on the air meter casting, after the air has passed the venturi. The nozzle air pipes were redesigned to fit this arrangement. The cold enrichment system was completely redesigned, using manifold vacuum as a signal boost rather than using the power enrichment system. Finally, new type nozzles containing an orifice plate and fuel strainer were used.

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06: 1957 #7014360 air meter and choke detail. Note microswitch for cranking enrichment.

     The third type of unit used in 1957 was #7014800. It was introduced in mid- to late-1957 and was a refinement of the #4520 design. On the 4800, the nozzles were longer and extended into the air stream for better response. Cold enrichment used two valves - one for power diaphragm vacuum and the other for signal boost vacuum. When the car was first started, enrichment was caused by signal boost plus power enrichment. As the engine warmed up, the signal boost valve closed and only power enrichment was used. When the normal operating temperature was reached, the power diaphragm vacuum valve opens and the system reverted to normal driving controls.

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07: 1957 #7014360 unit. Note the two tubes below the air meter that attach to the air cleaner base.

     The fourth and final 1957 unit developed was the #7014960. It was used in late 1957 and carried over into early 1958. The 1957 Rochester units used a microswitch and a solenoid (mounted on the fuel meter) to provide ample fuel during cranking. This was also used on 1959 units #7017300 and 300R. All 1957 units have a rough sand-cast fuel meter.

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08: 1957 #7014360 air meter flange stamping which reads "7014361."

     The #7014900 units, which have an "R" suffix on the identification plate, were calibrated 6-8% higher on the power stop. These units were used on 290HP applications.

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09: 1957 #7014360 fuel meter stampings ##7014362 and 1523. Please note that serial number of components usually did not match the unit serial number.

     Also in 1959, two new units were released, the #7017200 and #7017250. The #7200 and #7250 are very similar to the #4900, and they may be very difficult to tell apart if the model plate is missing. Both of these units had a fuel meter design that incorporated an internal "cast in" siphon breaker to stop the possibility of the fuel flow from the reservoir into the engine cylinders. The siphon breaker can be found as a protrusion on the side of the fuel meter body closest to the intake manifold. These fuel meters were die cast, as were #4900 meters. This design was continued through 1965 with minor changes.

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10: 1958 #7014900R fuel injection unit, driver's side view.

     Also in 1959, some leftover #701480 and #7014960 units were recalibrated by Rochester and the plenum tags were changed to #7017300 or #7017300R and released for 1959 vehicle usage. These used 1957 fuel meters, spiders and cranking enrichment solenoids with a microswitch. On the #7017300, the signal line ends at the fuel meter in a simple elbow connection. These units did not have internal siphon breakers. The intake manifold adapter was redesigned for 1959, allowing easier distributor removal. The distributor pad was 3/4" lower using a 3/4" spacer and gaskets to maintain the proper distributor height. Also, individual inlet manifold gaskets were used for the first time. An air cleaner adapter with the air cleaner element mounted on the radiator support was also changed for 1959.

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11: 1958 #7014900R air meter unit stamping "901" on top of mounting flange. Most air meters are stamped on rear vertical flange.

Identification Tags
     The identification tag, which includes the part number and serial number, is riveted to the left side of the manifold at the front corner. The part number is also on a triangular foil tag held by one of the screws attaching the enrichment diaphragm cover.

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12: 1958 #7014900R fuel injection unit, passenger side view.

Air and Fuel Meters
    Air meters and fuel meters were normally stamped with the last three digits of the unit number. Earlier units through the 1959 model year may have had all seven digits stamped on a part. For example, a 1958-59 #7014900 would have a 901 stamped on the air meter and a 902 stamped on the fuel meter. The 1959 #7017200 fuel injection unit number has an air meter stamp of #7017201 with a fuel meter stamped 202. Most 1962 and all 1963-65 air and fuel meters were not stamped.

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13: 1958 #7014900R ID tag on plenum. Please note that the rivet heads are too large and are a tip off that this tag has been off the plenum.

     Some early 1962 fuel meters may have a 252 stamp. For 1965, air and fuel meters were not stamped with a portion of the unit number, as earlier units had been. Some units have the first four digits of part number omitted.

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14: 1958 #4014900R fuel meter stamp "902" on lower outside face of fuel meter body.

 

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15: Typical 1958-61 Corvette fuel injection air cleaner. 1962 is very similar with a much smaller "X" on the cover.

 

1957-59 Rochester Fuel Injection Identification Numbers

Year

Application

Engine/HP

Unit

Air Meter #

Fuel Meter #

Intake #

1957

Corvette

283/250, 283

7014360 (Early)

7014361

7014362

3741193

7014520 (Mid-year)

7014521

7014522

3741193

7014800 (late)**

7014801

7014802

3748947

7014960 (Late)

7014801

7014962

3748947

1958

Corvette

283/250

7014800

7014801

7014802

3741193 or 3748947

7014900

7014901

7014902

3748947

283/290

7014800R

7014801

7014802

3748947

1959

Corvette

283/250

7014900

7014901

7014902

3748947

7017200

7017201

7017202

3758932 or 3768233

7017300R

7017301

7014802, 7014962, 7017302

3758932 or 3768233

283/290

7014900R

7014901

7014902

3748947

7017250

7017251

7017252

3758932 or 3768233

7017300

7017301

7014802, 7014962, 7017302

3758932 or 3768233

*Early march 1957 introduction
** Rochester Products Field Service Bulletin B-FI-13, Dated 5/15/57 states that 7014800 unit was to be used on Chevrolet Passenger cars only
*** Early may 1957 introduction
****Unit manufactured from 7014520 units
*****Same as 49000 except calibrated richer
******Rebuilt 4800 and 4960 units using a single line Air Meter

Fuel Injection 101 Part 1:
Understanding the first generation of Corvette fuel injection.

SOURCE:

Gary Hodges
Ramjet. Inc.
P.O. Box 17996
Salem, OR 97305
(503) 58VETTE

Zip Products, Inc Supplies Many Early Corvette Fuel Injection Parts:

53-62 Fuel Injection Components


Text and photography by Alan Colvin.