
There are
three types of shock absorbers -- hydraulic twin-tube, twin-tube low-pressure
gas and mono-tube high-pressure gas. The twin-tube hydraulic shock is the
oldest and least complex design and the cheapest to produce. That's why nearly
all American cars receive them as original equipment. The twin-tube has an
inner pressure chamber that houses a piston and oil; a concentric outer tube
serves as oil reservoir. Depending upon piston speed, oil is forced through
orifices in the piston or through a valve in the base of the pressure tube.
The twin-tube shock can easily be valved to deliver good ride quality and
it works well with the long suspension travel and moderate spring rates found
in most stock vehicles. Properly designed and built, such a shock can give
admirable performance with good longevity.
One design limitation of the twin-tube shock is that the outer
chamber acts as an insulator, slowing the rate of heat transfer from the oil
inside as it's churned by the fast-moving piston. Heat buildup is the bane
of shock absorbers, eventually leading to aeration of the oil. Oil can't be
compressed but air certainly can; mixing the two causes a sharp drop in damping
performance. Aeration can be kept in check by using a larger-diameter piston,
high-quality oil and premium materials, particularly for the piston seal.
But a bargain-basement shock--constructed with low-rent materials and indifferently
assembled--will quickly overheat and wilt at the first hint of spirited driving.
Efforts to limit heat build-up led to the creation of the mono-tube